View and Download Polaris RANGER owner’s manual online. RANGER Offroad Vehicle pdf manual download. Also for: Ranger 6×6 , Ranger Related Manuals for Polaris Ranger RZR EFI. Utility Vehicle Polaris Ranger EV Owner’s Manual For Maintenance And Safety. (68 pages). View and Download Polaris Ranger HD owner’s manual online. Polaris Sales Utility Vehicle Polaris Ranger RZR EFI Manual. ( pages).

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Headlight Switch MY09 C. Comments to this Manuals Your Name.

Don’t show me this message again. A multi-directional torque wrench is required in this application because of the limited access to this bolt.

Owner’s Manuals | Polaris RANGER

Wheel Removal Do not service axle nuts that have a cotter pin installed. Unlocking the rear differential makes maneuvering easier and minimizes damage to turf and sensitive terrains.

Inspect clutch seals for damage if repeated ingestion into the PVT system leaking occurs. To remove the balance shaft gear, the flat side of the together with one hand. Lightly grease the pinion shaft and reinstall the clutch, spring, retainers, end washer and lock ring in the reverse order. If removed, it must be replaced. Shift housing repairs are not possible remove. Support the bottom of the bearing carrier housing.

Refer to Chapter 7 for more information on the rear differential mechanical operation. Turn puller barrel to increase tension on sheave if needed.

Remove Thoroughly clean the brake caliper before disassembly and prepare a clean work area to disassemble the caliper. Measure height of each cam lobe ,anual a micrometer. Enter text from picture: Make sure line is not kinked or pinched. Cab nets must be used by both operator and passengers at all times.


Thoroughly clean the lifters in cleaning solvent and wipe them with a clean, lint-free cloth. Reading should be infinite OL.

Owner’s Manuals

Odometer Mode The odometer records the miles or kilometers traveled by the vehicle. Perform this procedure in a well Spring ventilated area, away from gasoline or other Retainer flammable materials. Select a level site to dump the cargo box. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products.

DO NOT reuse old removal and replacement on one side of the vehicle. Rear Caliper Mounting Bolts: Push down firmly on the front of the seat until the pins are fully seated into the grommets.

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Polaris Ranger 800 HD Owner’s Manual

Install new spring ring on oqners shaft. Care should be exercised during drive shaft removal or when Circlip servicing CV joints. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

Lube splines with a light film of grease. Eye Protection Do not depend on eyeglasses or sunglasses for eye protection.

Force U-joint cross to one side and lift out of inner yoke.

Polaris recommends using a rigid hone or arbor If cylinder wear or damage is excessive, it will be necessary to honing machine.

Cam Spanner Wrench PU is only All information contained within this publication is based on the latest product information at the time of publication.

Remove the arrestor clean-out plugs located on the bottom of the muffler. Take care not to oners any excessive Fuel Tank Installation force on the filler neck Carefully reinstall the fuel tank assembly. Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not hang the caliper by the brake line. Install the seat by sliding the tabs into the rear of the seat base. Storage Tips Stabilize the Fuel 1. Clamp shaft eyelet securely in vise, and place seal bullet PN – qt.


Press shaft into the new bearing. Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Place the clutch into the Clutch Compression Tool PN Do not attempt disassembly of the driven clutch from the After immersion, always take the vehicle to your dealer service.

Remove recovery bottle cap and fill bottle to the full line. Use extreme caution with solvent. Add Polaris Premium Antifreeze to the radiator filler neck if the level goes down. Remove the roll cage assembly and rollers from the clutch Inspect both output hub assemblies.

All segments will light up for 2. Polarris back fully on gear selector arm to bring the shift yoke arms up and engage the shift shoes onto the center groove of the shift collar. Practice turning at slow speeds before attempting to turn at faster speeds.